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You are here: HomeArchives for Knowledge

When Lightning Strikes!

March 6, 2017 by admin

Ensure you have first-class lightning protection

In the event of over-voltage lightning strikes, it is vital that critical systems and buildings are protected. The first step is to create a methodical and comprehensive lightning protection plan.

Currently there is not a single piece of equipment that is able to eradicate the damaging effects of lightning, so an efficient lightning protection plan will need to involve the integration of several concepts. nVent ERICO has developed the Six Point Plan of Protection:

1. Capture the lightning strike
2. Convey this energy to ground
3. Dissipate the energy into the grounding system
4. Bond all ground points together
5. Protect incoming AC power feeders
6. Protect low-voltage data/telecommunications circuits

This plan will help to ensure all aspects of potential damage are considered, ranging from the initial and more obvious direct strike through to the voltage reduction at service entry points.

Lightning is highly unpredictable, and as the city landscape continues to change, protection that treats this as a constant risk is required. At ETS, we stock an extensive range of Earthing and Lightning Protection products from market leading suppliers like nVent ERICO to help reduce the hazards from this stunning yet lethal phenomenon.

All lightning protection systems must be able to capture the strike, control the passage and ensure the energy is expended into the grounding system and bond all ground points. This minimises the risks of damage to the building; equipment downtime; fire and injury.

The majority of lightning strikes contains negative charge, but around 10% of flashes are positive, and although rare, these positive strikes are much more dangerous. Without proper safeguarding of this type of lightning energy, the damage can be disastrous.

In order for lightning protection to be effective, attention to earthing is required. Read our blog on the Characteristics of a Good Earthing System to find out more.

Lightning strikes across the world

nVent ERICO has a proven track record of protecting many high risk and iconic buildings from lightning strikes, including the Sky Tower in Auckland, New Zealand. Standing at an impressive 328 metres tall, the Sky Tower survived over 16 lightning strikes!

The Bank of China in Hong Kong has withstood more than 100 direct strikes, whilst the Centrepoint Tower in Sydney continued operations without damage or downtime even after over 40 strikes of lightning, all since installing lightning protection systems from nVent ERICO. For more information on other amazing landmarks nVent ERICO has helped protect, click here.

If you need further advice on lightning protection, contact us on 020 8405 6789 or email us sales@etscablecomponents.com

Filed Under: Knowledge

New Selection Guides And Cable Data Available Online

May 18, 2016 by admin

Want to know what product to terminate a 33kV cable with, or find out the under armour diameter of a 120mm 4 core cable?

ETS Cable Components now offer a range of cable data and relevant accessory selector guides on their new website.

Available as downloadable PDF’s, the cable data provides detailed information including: weight, bending radius, and diameter info for single / multi core armoured and unarmoured cables from 450/750v up to 33kV.

In addition, ETS also supply in-depth cable accessory selector charts to help you choose the right accessory for installing and terminating a range of low and medium voltage power cables. These can either assist at estimating stage or for installation design purposes, where further product data sheets can also be downloaded.

Nick Timms, ETS Cable Components Technical Manager, said:

“We at ETS have always prided ourselves on providing easily accessible and legible products data sheets and these cable accessories guides will provide invaluable information to clients, enabling them to select the correct gland or cleat for their specific application with ease.

“Although every effort has made to ensure accuracy, with so many varied cable sources in the marketplace, it is always preferable to obtain accurate dimensions of the cable/s being used with a particular gland or cleat”.

Customers wanting a quick answer on an accessory selection can also call one of the ETS product specialists on 0208 405 6789.

**ETS Cable Components always recommends that data is taken from the actual cable being used on site.

Filed Under: Company, Knowledge Tagged With: Cable accessories selection guides, Cable data, Selection Guides

New Ellis FlexiCleat Installation Video Guide

January 25, 2016 by admin

In a very clear to follow way, the short video shows how to install Ellis FlexiCleats.

The FlexiCleats are manufactured in two sizes, standard and heavy duty. With LSF Zero Halogen (LSZH) cable protection liner, both sizes of cleats cushions and protects cables in the event of a short-circuit occurring.

FlexiCleat
    • Meets the International Standard IEC 61914:2009.
    • Short circuit withstand test: 159kA peak on 600mm centres.

The cleats are made from cast aluminium base and marine-grade 316L stainless steel.

View FlexiCleat Heavy Duty Stainless Steel/Aluminium Trefoil Cable Cleats

View FlexiCleat Heavy Duty Stainless Steel/Aluminium Trefoil Cable Cleats

If you would like more information on Ellis FlexiCleats, call: 020 8405 6789 or email: sales@etscablecomponents.com

ETS Cable Components are the official suppliers, stockists and distributors of Ellis Patents cable cleats and clamps. View our extensive range of Ellis products here.

View the video:

Filed Under: Knowledge

What Is Exothermic Welding And Why Is It Used?

January 20, 2016 by admin

Exothermic welding – also known as thermite welding or exothermic bonding – is a process for permanently joining earthing (grounding) or lightning protection conductors together.

An exothermic weld can be especially useful for joining dissimilar metals. The process has the advantage in that it requires no external heat source and works by employing a chemical exothermic reaction of a thermite composition (weld powder) to heat the conductors to a point where a low resistance, mechanically sound molecular bond is formed once cooled.

Exothermically Bonded Connections

Although mechanical connections and exothermically welded connections are very similar in their applications, their performance can differ greatly.

Our “Traditional” and “PLUS” exothermic welding material is suitable for welding these materials together:

  • Copper
  • Mild steel
  • Bronze
  • Brass

Specialised applications would also include cast iron and stainless steel materials, please speak to our Sales Team: 020 8405 6789 or email: sales@etscablecomponents.com.

Exothermic welding is the only reliable means of bonding galvanised mild steel to copper conductors, e.g. fence earthing or structural steel applications. ETS is the authorised UK re-seller and stockist for nVent ERICO Cadweld® exothermic welding products

CADWELD®:

  • Will not deteriorate with age.
  • Eliminates any risk of loosening or corrosion due to its molecular bonding characteristics.
  • Will resist repeated faulty currents.
  • Offers the lowest possible earth path resistance.
  • By visual inspection can be quality controlled.

Exothermic Welding Training

ETS can provide in-house training at short notice (UK only), either at our training facility or at a customer’s site for the nVent ERICO Cadweld® exothermic welding system.

These courses are designed to show and teach the correct preparation procedures, use and applications of the CADWELD® welding system. You can find out more about our exothermic welding training courses here.

Watch this video on exothermic welding:

Please share if you found this article helpful or interesting.

Filed Under: Knowledge, Question and Answer Tagged With: exothermic welding, exothermic welding training

New Ellis FlexiCleat Installation Video Guide – TEST

January 20, 2016 by admin


In a very clear to follow way, this short video shows how to install Ellis FlexiCleats.

The FlexiCleats are manufactured in two sizes, standard and heavy duty. With LSF Zero Halogen (LSZH) cable protection liner,  both sizes of cleats cushions and protects cables in the event of a short-circuit occurring.  The cleats are made from cast aluminium base and marine-grade 316L stainless steel.

  • Meets the International Standard IEC 61914:2009.
  • Short circuit withstand test: 159kA peak on 600mm centres.

Ellis Patents FlexiCleat

View FlexiCleat Heavy Duty Stainless Steel/Aluminium Trefoil Cable Cleats

View FlexiCleat Heavy Duty Stainless Steel/Aluminium Trefoil Cable Cleats

If you would like more information on Ellis FlexiCleats, call: 020 8405 6789 or email: sales@etscablecomponents.com

ETS Cable Components are the official suppliers, stockists and distributors of Ellis Patents cable cleats and clamps. View our extensive range of Ellis products here.

Filed Under: Industry, Knowledge, Products, Video Tagged With: flexicleats

Correct Way For Crimping Cable Lugs From TV Show Wheeler Dealers

January 20, 2016 by admin

Crimping cable lugs incorrectly can be disastrous and potentially be a fire risk. In this clip from Wheeler Dealers (Season 12, Episode 16 1958 Citroen HY van) presenter Ed China shows the correct way to crimp cable lugs.

Ed uses a complete matched system from the same manufacturer (the crimp terminal, hydraulic battery crimper and die set). In this example, Ed uses Cembre products. However, similar matched systems are available.

It would always be ETS’s recommendation that a matched system is used. This is because the profile of the die set is designed to suit the barrel of the terminal and tooling. If it is not a matched system, this could lead to over or under crimping of the terminal both of which could lead to problems. See our article on how to perform the perfect crimp.

For more information, please contact: 020 8405 6789 or sales@etscablecomponents.com

Clip supplied with kind permission from the Discovery Channel.

Filed Under: Knowledge, Video Tagged With: crimping cable lugs, wheeler dealers

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