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You are here: HomeArchives for 2014

Archives for 2014

Reducing The Risk From Underground Electrical Cables

April 7, 2014 by admin

Burying electricity cables is common practice when laying cables within urbanised areas. Placing the direct-buried cables underground reduces disruption during construction and lowers the risk to members of the public. However, it does provide a number of risks for future excavation and third party digging.

In 2010, the dangers of not correctly marking or tiling buried electrical cable were unfortunately brought to light when a construction worker received severe burns to his face, neck and arms after the tip of the ground breaker he was using pierced through a 11kV cable buried around 80cm underground. The tool tip vaporised in a surge of at least 1 million watts causing injury to the worker.

Even recently, in March 2014, a digger bucket came into contact with a 20kV underground electric cable during excavation works in front of a newly built substation. Fortunately both workers avoided injury, but it was a serious enough incident that is sparked a HSE investigation. Andrea Robbins, HSE investigator of the case digger case, stated:

“The construction industry needs to be more aware of the dangers of working in the vicinity of live underground services.”

“Appropriate planning and control measures should always be in place. A failure to do so could result in inadvertent contact with the live cables, the consequences of which can be fatal.”

The dangers of burred cables are well known throughout the industry and products have been developed to reduce the risk to workers unknowingly disrupting electricity supply and risking injury or death. ETS provide a number of different buried cable marking and tiling products from concrete tiles to heavy duty 60micron thick plastic tape tile to aid with the identification of underground cables.

Our vast range of products provide a number of different advantages, not least protecting and reducing the risk of injury and loss of life. Correctly marking cables can help reduce the risk of loss of power supply for end users and tiled cables can improve the impact resistance of the cable to reduce damage during localised digging and disruption.

Using cable markers to identify and protect underground electrical cables offer a significant cost benefit when compared to the time and cost of replacing damaged or severed sections of the cable.

We also supply a traceable underground warning tape which features two stainless steel wires running through it to enable detection by metal detectors prior to any digging, enabling any alterations to be made before work begins.

Ultimately, taking precautions when burying cable can help save time and money during future projects and it could even safe someone’s life.

If you found this article helpful or interesting, please share it!

Filed Under: Knowledge

Ellis Innovation Delivers HV Cabling Solution for Siemens

April 2, 2014 by admin

The world’s leading cable cleat manufacturer, Ellis has underlined the reason for its industry standing by designing an entirely new product in response to a cabling requirement from one of the biggest names in global business, Siemens.

The product is a two-in-one cable guide and clamp that was developed by Ellis following a call to assist in the installation, and subsequent restraining, of seven large diameter high voltage (HV) cables for an offshore electrical substation that forms part of the multi-million pound HelWin 2 project.

“The requirement was to feed seven 117mm diameter cables along a specified route within a fabricated structure, which featured a significant number of twists and turns,” said Ellis’ managing director, Richard Shaw.

“The problem though was that there was no existing product that would enable the cables to be installed in an efficient, safe and cost-effective manner.”

The Ellis team, which had previously developed a roller-system for installation of HV cables in power tunnels, took stock of the situation and set to work developing a solution that would secure the Siemens specification, and see them become the first company in the world to offer a two-in-one cable guide and clamp.

“Within six weeks of the initial meeting, Siemens had approved our new product design, two weeks later five working prototypes successfully passed an installation trial in Germany and less than a month after that we’d received the order and had the tooling ready for mass production,” added Richard.

Ellis’ new cable guide and clamp works in two stages. Firstly the cables are guided by it into their final location, while trumpeted entry and exit points ensure the cable is not damaged when fed through particularly sharp angled turns. Once the cable is laid correctly, the top half of the clamp is removed, a fixing piece installed directly onto the cable and the top half re-secured, thus turning the guide into a fully-functioning HV cable clamp.

Siemens Helwin 2 Project

“We have always taken great pride in our ability to innovate, but to be asked to do so in a live project situation was certainly a real test of our mettle,” continued Richard.

“To come through such a test with Siemens problem solved, the specification secured and an entirely new product range on the verge of being launched is the kind of result that even I, at my most optimistic, wouldn’t have predicted when we sat in that first meeting looking at the requirements of the project.”

HelWin 2 is a 690MW offshore HVDC platform that provides low-loss transmission between the North Sea offshore wind farm, Amrumbank West and Germany’s onshore grid. It is due to be operational in 2015.

Ellis’ new range of two-in-one cable guides and clamps will be launched in spring 2014.

If you found this article helpful or interesting, please share it!

Filed Under: Industry

Six Point Plan of Lightning Protection

March 10, 2014 by admin

Effective lightning protection involves the integration of several concepts. nVent ERICO employs the Six Point Plan of Protection as a useful guide to ensure the highest level of system security.

1. Capture the lightning strike

Capture the lightning strike to a known and preferred attachment point using a purpose-designed air terminal system.

2. Convey this energy to ground

Conduct the energy to ground via a purpose-designed downconductor.

3. Dissipate energy into the grounding system

Dissipate energy into a low impedance grounding system.

4. Bond all ground points together

Bond all ground points to help eliminate ground loops and create an equipotential plane.

5. Protect incoming AC power feeders

Protect equipment from surges and transients on incoming power lines to help prevent equipment damage and costly operation downtime.

6. Protect low voltage data/telecommunications circuits

Protect equipment from surges and transients on incoming telecommunications and signal lines to help prevent equipment damage costly operation downtime.

Six point plan for lightning protection

If you found this article helpful or interesting, please share it!

Filed Under: Knowledge

Q&A: When Should A Hazardous Area Cable Joint Be Used?

February 25, 2014 by admin

Question:

In what situation and applications should I use a Hazardous Area cable joint over a standard resin-filled joint?

Answer:

A Hazardous Area joint kit should be used if you have a requirement for your cable jointing solution, to be flame retardant, halogen-free or hydrocarbon resistant.

All of our 3M Hazardous Area joints have been tested extensively to prove their performance within hazardous and harsh environments and the effects of hydrocarbons and chemical solvents on resins and joint bodies.

The LVI-3 range of cable joints have been successfully installed within ATEX rated Hazardous Area including mines and quarries, underground applications, petrochemical sites and offshore areas where there is a risk of flame or explosion.

The specialist joint shell, which is flame retardant, hydrocarbon resistant and halogen free, is filled with a specially designed polyurethane resin, which is a highly modified joint resin mix, which makes the resin flame retardant, halogen free and virtually unaffected by immersion in either hydrocarbon or chemical solvent solutions.

If you found this article helpful or interesting, please share it!

Filed Under: Question and Answer

Q&A: Are bushing extenders available for Euromold Interface C bushings?

February 19, 2014 by admin

Question:

Are bushing extenders available for the Nexans Euromold Interface ‘C’ bushings? I have noted extenders are available for Interface D and E bushings but cannot find any examples for the interface C range.

Answer:

Unfortunately 400series bushing extenders do not exist. Being a European-designed product, it as always felt that sufficient control could be exerted over equipment manufacturers to negate the need for such a product. Unfortunately that hasn’t always worked and Nexans Euromold were forced some years ago to come up with a solution which is:

– Use a 400series tee connector, i.e. (K)400TB, for which Euromold produce an insulated rod/contact assembly to take the place of the cable which would normally be present.
– The bushing is then “extended” by using a conventional (K)400CP connecting plus and thread assembly.

Euromold 400 series bushing extension solution

Although it doesn’t look conventional, it is however the only solution and usually available within a few weeks, from ETS Cable Components.

Please note that this solution is only valid up to 24kV maximum.

If you found this article helpful or interesting, please share it!

Filed Under: Question and Answer

nVent ERICO Perform Fusing Tests on CADWELD Connections

February 7, 2014 by admin

nVent ERICO, manufacturers of the CADWELD® range of exothermic welding equipment, recently carried out some fusing tests on their CADWELD connections at their HV laboratory in Solon, USA.

In the tests, 10kA is applied until either the conductor or the CADWELD connection fails. To pass the test, the conductor must fail (melt) before the CADWELD connection does, proving that connections made using the CADWELD system are not the weak point of a grounding system.

GRC-182Q Fusing Test (cable to ground rod connections)

Conductors Used: nVent ERICO Cadweld connecting 3/4″ (19mm) ground rod to 4/0 (107mm) copper conductor.

Test Parameters: 10100A RMS 60Hz applied until fusing

Pass/Fail Criteria: The grounding connector shall not crack, break, or melt when subject to the test current.

SSC-2Q Fusing Test (cable to cable connection)

Conductors Used: 4/0 copper conductor to 4/0 copper conductor with nVent ERICO Cadweld

Test Parameters: 10100A RMS 60Hz applied until fusing

Pass/Fail Criteria: The grounding connector shall not crack, break, or melt when subject to the test current.

nVent ERICO also carried out some short-circuit current tests on their tinned copper braid (MBJ) product, in accordance with standard UL467 (Ground and Bonding). In this test 5.9kA is applied for 6.1 seconds. To pass the test, the braid must not fuse (melt) and still be able to carry current afterwards.

MBJ-50-500-10 Fusing Test (50mm2 tinned copper braid bond)

Conductors Used: 556980 (MBJ 50 – 500 – 10) tinned copper earth braid (MBJ) 50mm2, 500mm length, 6mm hole.

Test Parameters: 5960A RMS 60Hz applied for 6.1 seconds

Pass/Fail Criteria:

7.5.1 – A grounding or bonding device shall not crack, break, or melt when subject to the current and time specified in the Test Perameters.

7.5.2 – After having carried the current specified in Clause 7.5.1, continuity shall be maintained on the test sample assembly.

ETS are the authorised UK stockist and reseller of nVent ERICO Cadweld exothermic welding equipment and can also provide a comprehensive on-site CADWELD PLUS training course, carried out by a fully qualified ETS operative on behalf of nVent ERICO.

If you found this article helpful or interesting, please share it!

Filed Under: Products

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