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You are here: HomeArchives for Products

ETS – Supplying Earth Bars For Over 20 Years

September 30, 2022 by admin

For over 20 years, ETS have been supplying standard and bespoke earth bars to the electrical contracting industry. Constant key feature designs remain for all our bars, whether they are a standard stock item or a special:

  • Typical features of our standard and bespoke earth bars, which are unique in the market, are 50mm centres between assemblies and outgoing assembly points.
  • Manufactured from 50x6mm or 38x6mm high conductivity bar (other sizes also available).
  • Supplied with brass stud assemblies for electrical and longer durability reasons (confirm with NT).
  • Galvanised steel channel base which has been designed for easy install and require no disassembly.

Our bespoke service allows clients to specify their own custom manufactured bar, which can be made from any size of copper bar, using different fixing materials or channel bases.

We typically work from supplied earthing schematics or in some cases hand drawn images. We will then take care of the rest of the process.

Detailed technical drawings are then provided by ETS before manufacturing, to ensure the earth bar fits the specifications.

 

Earth Bars Technical Drawing

Bars can also be tinned to protect against adverse environmental conditions such as coastal applications.

Tinned Copper Earth Bar External Twin Links

Thousands of bespoke eathbars have been supplied by ETS over the years to many different types of construction projects. A good example of one such installation is St Bartholomew’s Hospital, London, where there was a requirement.

(use MEIGan project case study and speak to RS or NT to get relevant details – TO COME!)

Overseas Deliveries

Overseas deliveries are also part of the service. We use the most suitable and durable packaging materials, along with dedicated couriers who are used to the logistics involved with delivering to large construction sites.

Earhbars form part of our Earthing and Lightning protection product range, which also includes:

  • Copper /aluminium tape and accessories in various sizes
  • Copper earth rods
  • Flexible copper braid
  • nVent nVent ERICO Cadweld exothermic welding products

To discuss your Earthbar requirements or for further info on any of the other products in our earthing/lightning protection range get in touch: 020 8405 6789 or sales@etscablecomponents.com

Filed Under: Products

Quality Cable Glands: The Inside Workings

September 30, 2022 by admin

Cheap Cable Glands

Cheap cable glands flooding the market continues to be a major problem for the industry. These products may offer in the short-term greater margins but over time could carry serious risks for cable installations.

In hazardous and harsh environments, for instance, cheaper gland seals may be subject to attacks from airborne pollutants and other environmental elements. If glands fail because of poor quality, an installer’s reputation could be the very least of their worries.

What is also concerning is that some stockists may not even be aware that supplying glands that do not comply with the standard BS EN 62444:2013 (Cable gland for electrical installations) is a punishable offence.

Highest Standards

ETS Cable Components only offers quality cable glands from a range of manufacturers including CMP. We take a look at the inside workings of CMP’s triton glands.

All CMP triton glands are produced from quality brass. Cheaper glands from other stockists are often made from “honey” brass which has been melted down and recast from scrap metal. This means the material is full of impurities which undermines the strength and integrity of the finished product.

Over time this poor material could lead to threads shearing or glands literally falling apart. In some cases the glands may rust after only a few years of use.

1. Inner Seal Assembly

CMP have developed a clever innovative inner sealing system for their triton glands. The design means that the issue of over-tightening inadvertently has been eliminated.

Traditional compression seals have no means of direct control on their application. CMP’s Compensating Displacement Seal System is achieved through a displacement seal which can be independently controlled during installation.

The armour clamping components and the inner sealing ring are separated. The cable gland components can be fully tightened metal-to-metal. This relieves potential excess forces, such as from cold flow, which could then lead to cable bedding damage.

2 and 3. Unique Termination Solution

Involving a unique termination solution, CMP’s armour clamping method ensures a permanent crimping of the cable armour. This creates a low impedance connection that does not suffer from self-loosening.

Secure armour clamping like this also contributes to enhanced levels of electromagnetic compatibility (EMC) performance as well as reliable earth continuity.

4. Enclosed Deluge Seal To Prevent Corrosion

By ensuring that moisture cannot track around the cable gland threads and into the armour termination body, CMP’s integrated ‘O’ ring deluge seal (tested to  DTS 01:91) prevents cable armour corrosion.

The ‘O’ ring is also protected from mechanical damage and harmful UV rays.

5. Cable Gland Body

All CMP glands are from quality brass and not cheaper materials which may fail over time.

6. Clear Identification Markers

All quality glands have clear identification markers and are CE marked. CE marking shows the product has met certain standards. Buyers should have serious concerns if there is no CE marking.

A CE mark, however, does not always guarantee that the product complies – some rogue manufacturers have been known to use CE marking falsely.

7. Outer Seal

With the outer seal, the unique CMP’s Outer Seal Tightening Guide (OSTG) and Load Retention Sealing Ring (LRS) ensures an IP/NEMA rated seal is formed against the cable to the correct degree.

Peace Of Mind

ETS Cable Components offers wide range of quality glands including CMP Brass Explosion Proof (ATEX) glands:

  • PXSS2K Brass Explosion Proof (ATEX) Cable Glands
  • PX2K Brass Explosion Proof (ATEX) Cable Glands

These are compound filled to provide both flameproof and explosion protection.

Quality Cable Glands

Selecting the right quality cable gland in the long-run could help safeguard more than just a business reputation.

To discuss your cable glands requirements for your next project, contact our knowledgeable sales team today: 0044 (0)20 8405 6789 or email: sales@etscablecomponents.com

Filed Under: Products

Phoenix Cable Cleat – Engineered For Fire Resistant Cables

September 30, 2022 by admin

More and more construction projects, including major new developments within the public and commercial sectors, are requiring that fire resistant cable is installed.

Fire resistant cable or fire performance cable is used for vital emergency systems such as fire alarms, smoke extractors, emergency lighting and fire-fighting lifts. Even during a fire, the cable is designed to continue working for a period of time.

Yet without fire resistant cable being properly supported, there is a real danger that these vital services cables will fail. Plastic ties, cable clips and trunking are not suitable as the only means of cable support.

Rigorous Testing With Fire Resistant Cable

That’s why ETS developed with manufacturer, Ellis Patents, the Phoenix cable cleat. The cleat has been precision engineered to support fire resistant cables.

Fire resistant cables must be able to withstand temperatures of 600°F for two hours. They are also subjected to water to simulate sprinklers and a simulation of falling debris.

Unlike stainless steel cable ties or aluminium cleats, which do not match the requirements of fire resistant cables, the Phoenix cable cleat is designed to carry on supporting these types of cables for a period of time after a fire breaks out.

Phoenix Cable Cleats Testing With Fire Resistant Cable
The Phoenix cable cleat under test conditions

To prove their fire resistance, the Phoenix cleats were used during a series of tests to secure a fire rated cable in accordance with BS 5839-1:2002, Section 26.2d. Fire resistance cable is classified as F30, F60, F90 or F120. This represents the length of time, in minutes, of the fire test.

During the testing and the performance, as expected, the cleats successfully supported the cable. We would be happy to supply you with a copy of the test report and data sheet.

Phoenix Cable Cleat Specified In Major Projects

Fire Resistant Cable Cleats
ETS have supplied Phoenix cable cleats for major projects such as the Olympic ArcelorMittal Orbit and Twickenham Rugby Stadium (both pictured).

ETS Key Account Manager, Ron Spence, said:

“We have supplied Phoenix cleats for a number of major projects such as for residential developments at One Hyde Park and the Olympic Village. ETS have also delivered the cleats to the Twickenham Rugby Stadium, the Olympic ArcelorMittal Orbit and BP4 Canary Wharf to name just a few.

“Many main contractors are now specifying that fire resistant cable cleats are used in projects. With the Orbit, the specification was that all materials had to last for 25 years. The cleats also had to be able to withstand outside weather conditions.

“We are currently in talks for supplying the cleats for three or four Crossrail projects – Crossrail use lots of fire resistant cables on their projects,” said Mr Spence.

Precision Engineered

Precision engineered from Type 316L stainless steel with single bolt fixing, Phoenix cleats are available in 12 sizes to suit single cables from 10mm to 73mm in diameter.

Phoenix cleats are:

  • Suitable for use with all fire resistant cables.
  • Designed within installations which require vital circuits to continue operation in the event of a fire outbreak.
  • Equally suitable within extremely onerous environmental conditions: power stations, petrochemical plants, mass transit systems and for food-industry use.

The cleats are also compliant for use with London Underground (LUL) Engineering Standard 1-085 A2, Product Register Number: 1661 and meets the International Standard IEC 61914:2009.

“We expect to see even more main contractors specifying the use of fire resistant cleats in the future,” said Mr Spence.


Wiring Regulations

BS 7671 (the IET Wiring Regulations) sets the standards for electrical installation in the UK and many other countries.

BS 7671 states that for all cables within escape routes to be supported such that they will not be liable to premature collapse whether they are fixed to a wall, or to the underside of a ceiling regardless of being clipped direct to the structure, or enclosed within or on a wiring system.

BS 5839-1:2013 provides recommendations for the planning, design, installation, commissioning and maintenance of fire detection and fire alarm systems in and around non-domestic buildings. It does not recommend whether or not a fire detection and fire alarm system should be installed in any given premises.


Stainless Steel Phoenix Cleat

View product information for Phoenix cable cleats here.

For further information call: +44 (0)20 8405 6789 or email: sales@etscablecomponents.com

Connect with Ron Spence on LinkedIn.

 

 

 

 

Olympic ArcelorMittal Orbit image by ‘BaldBoris’ and Twickenham Stadium image by ‘mattbuck’. Both images licensed under the Creative Commons Attribution-Share Alike 3.0 Unported license.

 

Fire Resistant Phoenix Cable Cleats, Designed To Support Fire Resistant Cable.

Filed Under: Products Tagged With: fire resistant cable, fire resistant cable cleats, phoenix cable cleats

Armoured Cable Glands

February 14, 2018 by admin

We stock a number of cable glands suitable for armoured cables from leading brands including CMP and Hawke. Our full range of glands are suitable for SWA, AWA, STA and Wire Braided cables with some of our armoured cable glands certified for use in ATEX Hazardous Areas (CAT 1 and CAT 2).

We have a full range of cable accessories including lock-nuts, shrouds, earth tags and entry thread washers as well as an extensive number of thread adaptors, reducers and convertion products (Metric, PG and NPT).

For more information, detailed prices and sizing options, click on each product to be taken to the full product page.

Select your cable type:

SWA Cable AWA Cable SWA, STA and Wire Braid Cable

Steel Wire Armoured Cables Glands (SWA)

BW Gland

Brass BW armoured cable gland kit for indoor use, suitable to be used on all SWA cable, providing mechanical cable retention and electrical continuity via armour wire termination. LSF variant also available.

CW Gland

Brass CW armoured cable gland kit suitable for indoor and outdoor applications on all SWA cables. Provides an IP66 environmental seal on the cable outer sheath and three-part armour wire termination. LSF variant also available.

CW CIEL Gland

The CW CIEL cable gland features a heavy duty cast integral earthing electrical lug, suitable for instances where a higher level of fault current protection is required. Particularly useful in Medium Voltage installations.

E1W Gland

The weatherproof E1W armoured cable gland kit is suitable for all SWA cable types and provides an IP66 environmental seal on the cable inner and outer sheaths. LSF variant also available.

E1WF Gland

Flameproof E1WF gland kit is certified for use on SWA cables within ATEX CAT 2 (Zone 1) and CAT 3 (Zone 2) Hazardous Areas, providing an IP66 seal on the inner and outer cable sheath. LSF variant available.

E2WF Gland

Flameproof ATEX certified brass E2WF armoured cable gland kit suitable for Pb (Lead Sheathed) SWA cables within CAT 2 (Zone 1) and CAT 3 (Zone 2) Hazardous Areas. LSF version also available.

B348 Zen Gland (Insulated)

Brass insulated Zen cable glands provide an IP66 environmental seal on all SWA cable outer sheaths. This glanding method insulates the gland and cable armour from the enclosure of the equipment.

B324 Zen Gland (Insulated)

The B324 Zen gland features a cast integral earth lug (CIEL), which permits the zoning of earth connections for earthed neutral systems.


Aluminium Wire Armoured Cable Glands

CW Aluminium Gland

Aluminium indoor and outdoor armoured gland kit suitable for all AWA single core cables, providing an IP66 environmental seal on the cable outer sheath. LSF variant available.

Aluminium CW CIEL Gland

Aluminium CW gland kit with cast integral earth lug (CIEL), suitable for use with all AWA armoured cables, providing an environmental seal on the cable outer sheath.

E1W Aluminium Gland

Aluminium IP66 weatherproof cable gland kit for use with all AWA cables, providing an environmental seal on both the cable inner and outer sheaths. LSF Version available.

A348W Zen Gland (Insulated)

Suitable for indoor and outdoor installations the A348W zen gland provides an IP66 seal on the outer sheath for all AWA armoured cables. This glanding method insulated the gland and cable armour from the enclosure of the equipment.

A324W Zen Gland (Insulated)

The A324W version of the aluminium zen glands features a heavy duty, cast integral earth lug (CIEL) which permits the zoning of earth connections for earthed neutral systems.


Steel Wire Armour (SWA), Steel Tape Armour (STA) and Wire Braid Armoured Glands

E1XF Gland

Flameproof ATEX certified brass armoured gland kit suitable for all types of braided or STA cables in CAT 2 (Zone 1) and CAT 3 (Zone 2) Hazardous Areas.

TRITON Submersible Gland

The TRITON gland provides a unique concept in cable sealing techniques, incorporating the patented Compensating Displacement Seal system (CDS). With LSF seals throughout, the TRITON gland is suitable with all cable types (SWA, STA and Wire Braid).

PX2K Explosion Proof Submersible Barrier Gland

Brass, flameploof, gas tight, compound filled cable gland, ATEX rated for use in CAT 2 Hazardous Areas. Provides a gas-tight compound barrier around the cables cores and an IP66 seal on the outer sheath.

153/RAC Gland

Brass Hawke armoured gland providing an IP66 environmental seal on the cable inner and outer sheaths and three part armour wire termination. Reversible Armour Clamp makes the gland suitable for use with all cable types, SWA, STA and Wire Braid.

501/453/Universal Gland

Dual-certified ATEX/IECEx brass weatherproof gland. Featuring a universal armour clamp for use with STA, Wire Braid and SWA cable types.

ICG/653/Universal EExd Barrier Gland

IP66 rated, dual-certified (ATEX/IECEx) brass Hawke barrier gland, suitable on Wire Braid, SWA and STA armoured cable types. Features barrier compound seal area and delug boot protecting the gland-mating thread.

Filed Under: Products

Visit ETS at DataCentres Ireland 2017

October 26, 2017 by admin

Come and visit ETS Cable Components at DataCentres Ireland 2017

This exhibition and conference takes place at RDS, Dublin and is now in its 6th year. ETS are delighted to be exhibiting here, particularly as Ireland is such a key territory in the European data centre market.

ETS first supplied a data centre project 20 years ago and it became clear that the product range and service levels, together with the company’s technical ability to propose solutions, was a match for this fast developing market. ETS have since supplied power cable accessories on many of the new data centre facilities constructed all over Europe. The approach has always been the same, which has meant getting involved during the early electrical design stage, where ETS has then proposed a range of suitable products for the installation, termination and identification of all power cables supplied into the building. Projects are supplied on a fast-track basis with products shipped anywhere in the world from the ETS main distribution warehouse based in Greater London, close to Heathrow Airport and Channel Tunnel rail link.

ETS Products for Data Centres

Join us on 22nd-23rd November 2017 at the DataCentres Ireland, stand 430 where we will be on hand to discuss your power cable accessory requirements, so come along and enjoy the exhibition!

Register for your free ticket NOW!

Filed Under: Company, Products

Double Acclaim for the No Bolts cleat!

January 23, 2017 by admin

Award-winning No Bolts cleat chosen for the £800m London Waterloo upgrade

The newly launched “No Bolts” cleat has recently won an innovation award and has also been specified on a major Network Rail Station upgrade project, all within a few weeks.

Cable cleats are used to restrain power cables and the No Bolts product is the first cleat not to use the traditional fixing method of using threaded rod, nuts and washers, meaning a much quicker and less labour intensive installation process.

Released in 2016 as a joint initiative between ETS Cable Components, Ellis Patents and Network Rail, the cleat was named Innovative Industrial Product of the Year at the Electrical Industry Awards. The event, which is run by leading trade publication, Electrical Times, saw the No Bolts cleat selected from a short list of six to receive the much sought after accolade.

Proposed London Waterloo New Terminal

London Waterloo station (above image of proposed new terminal), which is the UK’s busiest rail terminal, is the first project where the cleat is being installed. It was chosen due to the clear time saving advantages and intrinsic safety benefits that the cleat possesses over other proposed products. The joint venture Project team were sold on the values from a very early stage and were keen to see the product installed on their prestige project.

Kevin Moloney, Director of ETS, said ‘It was a product design that was driven forward by Network Rail and in particular by Program Engineering Manager, Dave Barnes, who contacted me initially to ask if we could help design a new cleating product that would help alleviate a health and safety issue. It’s a great testament to the work of all of those involved to see an award like this and to see the product accepted for use, so soon after launching’.

No Bolts cleat

This range of cleats requires no conventional fixings to supporting steel-work. The design also allows for additional cleats to be stacked on top of one another with nothing more than a small turn of a unique fixing lock.

Key features:

  • Stackable design for multiple cable runs
  • No risk of damaging cable
  • Range suits Ø18-Ø55mm single cables
  • No metal parts
  • No tools required
  • Fast installation

It is manufactured from a high strength nylon specifically formulated to meet the London Underground 1-085 approved specification.

Contact us on 020 8405 6789 or email: sales@etscablecomponents.com to find out more about the No Bolt cleat.

For further information on the Waterloo station upgrade, please click here.

Watch a video on the No Bolts cleat here.

Filed Under: Products, Projects

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Contact ETS

For up to date technical data please get in touch

020 8405 6789
sales@etscablecomponents.com
E.T.S. (Portsmouth) Limited T/A ETS Cable Components
Unit 43, Barwell Business Park
Leatherhead Road, Chessington
Surrey, KT9 2NY
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